The Zirconia Ceramic Nozzle by Semicera is engineered for superior performance in high-demand industries where reliability and durability are critical. Crafted from high-purity Zirconia (ZrO2), this ceramic nozzle provides exceptional wear resistance, high thermal stability, and excellent mechanical strength. These qualities make it an ideal choice for applications in industries such as semiconductor manufacturing, materials processing, and precision engineering.
Advanced Ceramic Materials for Optimal Performance
At Semicera, we utilize a variety of advanced ceramic materials including Silicon Carbide (SiC), Alumina (Al2O3), Silicon Nitride (Si3N4), and Aluminum Nitride (AIN), as well as Composite Ceramics to create solutions that meet the unique needs of high-tech applications. The Zirconia Ceramic Nozzle stands out due to its exceptional hardness and resistance to thermal shock, allowing it to perform reliably even under extreme conditions. This makes it particularly suited for high-temperature operations and applications where precision and purity are paramount.
Exceptional Durability and High Thermal Stability
One of the key benefits of the Zirconia Ceramic Nozzle is its outstanding wear resistance, which ensures a long service life in abrasive environments. The high thermal stability of Zirconia ceramics enables these nozzles to maintain their structural integrity even when exposed to fluctuating or high temperatures. This is especially important in industries such as semiconductor manufacturing, where processes require exacting standards of purity and thermal management.
The main characteristics of zirconia ceramic parts:
1. Excellent wear resistance, much higher 276 times than stainless steel
2. Higher density than most technical ceramics, over than 6 g/cm3
3. High hardness, over 1300 MPa for Vicker
4. Can withstand higher temperatures up to 2400°
5. Low thermal conductivity, less than 3 W/m.k at room temperature
6. Similar coefficient of thermal expansion as stainless steel
7. Exceptional fracture toughness reaches up to 8 Mpa m1/2
8. Chemical inertness, aging resistance, and not rust forever
9. Resistance to molten metals due to an extraordinary melting point.
Zirconia (ZrO2) I main uses
Mold and mould tools (various molds, precision positioning fixture, insulation fixture); Mill parts (classifier, air flow mill, bead mill); Industrial tool (industrial cutter, slitter machine, flat press roll); Optical connector components (sealing ring, sleeve, V-groove fixture); Special spring (coil spring, plate spring); Consumer products (small insulated screwdriver, ceramic knife, slicer).
Semiconductor Industry Applications
In the semiconductor industry, the Zirconia Ceramic Nozzle plays a critical role in processes that demand high purity and precision. It is often used in equipment for wafer handling, where its wear resistance ensures that it performs reliably over long periods. Additionally, its high thermal stability makes it perfect for use in environments where thermal shock could be a concern. The nozzle's compatibility with other high-performance ceramics, such as wafer carriers, mechanical seals, and wafer boats, ensures that it integrates seamlessly into semiconductor production systems, optimizing efficiency and reducing downtime.
Reliable, High-Purity Solutions for Critical Industries
Whether used as a bushing, axle sleeve, or part of more complex semiconductor systems, the Zirconia Ceramic Nozzle from Semicera offers a reliable solution for demanding industrial applications. Its combination of high purity, wear resistance, and high thermal stability ensures that it can handle the harshest conditions, providing consistent, long-term performance where it matters most.
Choose the Zirconia Ceramic Nozzle by Semicera for unparalleled quality, durability, and precision.
